Created on 2024.11.23

Overview of Silicon Carbide Ceramics Preparation and Applications

Overview of Silicon Carbide Ceramics Preparation and Applications
In the 21st century, with advancements in science and technology, the development of modern productivity has concentrated on areas like information technology, energy, materials, and bioengineering. Silicon carbide (SiC) materials, owing to their stable chemical properties, high thermal conductivity, low thermal expansion coefficient, low density, excellent wear resistance, high hardness, mechanical strength, and resistance to chemical corrosion, have rapidly emerged in the field of materials.
SiC ceramics originated in the 1960s. Before that, SiC was primarily used as an abrasive and refractory material. However, with the advent of advanced ceramics, traditional SiC ceramics were no longer satisfactory. In recent years, composite ceramics based on SiC have been developed, improving the performance of single-phase materials. SiC ceramics are now widely applied in ceramic ball bearings, valves, semiconductor materials, measuring instruments, and the aerospace industry.
Properties of Silicon Carbide: 1. High thermal conductivity 2. Low thermal expansion coefficient 3. High hardness 4. Excellent chemical resistance 5. High temperature strength
The chemical stability of SiC is closely related to its oxidation properties. While SiC is prone to oxidation, it forms a thin silica (SiO₂) film upon oxidation, which gradually hinders further oxidation.
Oxidation Behavior: In air, SiC starts oxidizing at 800°C, albeit slowly. As the temperature rises, the oxidation rate accelerates rapidly. In oxygen, the oxidation rate is 1.6 times faster than in air, though it decreases over time.
• Physical Appearance: 纯SiC为无色透明晶体。工业SiC呈现各种颜色,包括无色、浅黄、浅绿、深绿、浅蓝、深蓝和黑色,透明度随颜色加深而降低。SiC分为绿色SiC(无色至深绿)和黑色SiC(浅蓝至黑色)。
Green SiC is more brittle and ideal for making self-sharpening abrasives.
Black SiC is tougher and used differently than green SiC.
Preparation of SiC Ceramics
Production of Ultrafine SiC Powder
The preparation of ultrafine SiC powders, vital in high-tech applications, falls into three main categories:
Solid-phase methods:
Carbothermal reduction method.
b. 直接Si-C反应法,包括高温自蔓延合成和机械合金化。 b. Direct Si-C reaction method, including high-temperature self-propagating synthesis and mechanical alloying.
Liquid-phase methods:
Sol-gel method.
Polymer pyrolysis method.
Solvothermal method.
Gas-phase methods:
Chemical vapor deposition (CVD).
Plasma-assisted method.
Laser-induced vapor deposition.
2.2 SiC Ceramic Fabrication
Due to the strong covalent bonds and low diffusion coefficient of SiC, densification cannot be achieved using conventional sintering methods. Sintering aids or external pressure must be employed to lower surface energy or enhance densification.
Reaction-Bonded SiC Ceramics
α-SiC and carbon are molded with a binder and dried. The preform is placed in Si-containing materials, heated above 1400°C, allowing molten or vaporized Si to infiltrate the pores and react with carbon to form SiC, ultimately densifying the material.
Hot-Pressed SiC Ceramics
Applying pressure during sintering accelerates atomic diffusion and increases sintering efficiency. However, this can lead to grain growth perpendicular to the pressure direction. Hot isostatic pressing (HIP) can mitigate this issue.
Pressureless Sintered SiC Ceramics
This method is promising for producing complex-shaped, large-sized SiC components. It includes solid-phase and liquid-phase sintering, depending on the sintering mechanism.
1. High-temperature structural materials 2. Electronic devices and components 3. Abrasive and cutting tools
SiC Ceramic Balls
Precision balls are crucial in roundness measurement instruments, gyroscopes, bearings, and precise measurement devices. Conventional metal balls are prone to wear and deformation due to temperature. SiC ceramic balls, with their lightweight, high hardness, wear resistance, high-temperature resistance, and low thermal expansion, have been widely adopted in precision bearings and components.
b. SiC Abrasives and Tools -> Silicon Carbide Abrasives and Tools
SiC的高硬度(莫氏硬度:9.2-9.6)使其适用于砂轮、砂纸和抛光剂等磨料,主要用于机械加工行业。SiC仅次于金刚石和碳化硼,是常用的磨料之一。
SiC-Based Composites
The inherent brittleness of ceramics limits their application in aerospace and other high-tech fields. Toughening SiC with fiber reinforcements improves strength and modulus. SiC-based composites, with their high toughness, strength, and excellent oxidation resistance, are extensively used in high-temperature structural applications in the aerospace industry.

We are committed to excellence in everything we do and look forward to working with you!

QUESTIONS OR CONSULTING

Contact Information

Fill up the form and we’ll get back to you in few hours.

+86 173 6665 6628

sale@fineceratech.com

Building 41, No. 489, Hongtai Sixth Road, District Economic and technological development of Xiaoshan District, Hangzhou City, Zhejiang Province, China

Call Us

+86 173 6665 6628

Contact Us

E-mail: sales@fineceratech.com

Tel \ Wechat: +86 190 1276 8816

Skype:live:.cid.18ddb3cf96b4a3f0

Phone
WhatsApp
WeChat
E- mail