Silicon carbide bushing
Silicon carbide bushing
Silicon carbide bushing
EXW
物流方式:
快递, 空运, 海运
样品:有偿提供获取样品
产品细节
常问问题
基本信息
物流方式:快递, 空运, 海运
商品介绍

Typical application

  • Gear pump

  • Magnetic pump

  • Shielding pump

  • Multi-stage pump

  • Vertical pump

  • Downhole pump

Features and advantages

  • Extremely high hardness, excellent surface finish, high wear resistance, and improved PV value.

  • Excellent corrosion resistance. In all chemical categories, CORESIC® SP silicon carbide has better corrosion resistance than alumina, reaction-bonded silicon carbide and tungsten carbide. It can also work in harsh environments.

  • The best combination of mechanical and physical properties-high strength and elastic modulus, high thermal conductivity and low coefficient of thermal expansion, this combination of properties allows designers to design rigid and highly loaded bearings.

  • CORESIC® SP silicon carbide bearings and bushings are usually customized according to customer requirements.

Specification

Silicon carbide bushings are high-performance components widely used in various industries for their exceptional properties and reliability. These bushings are composed of silicon carbide, a compound known for its exceptional hardness, excellent thermal conductivity, and superb resistance to wear corrosion, and high temperatures. In this description, we will explore the features, applications, and advantages of silicon carbide bushings.

Superior Hardness and Wear Resistance: Silicon carbide bushings exhibit outstanding hardness, surpassing that of most other engineering materials. This property makes them highly resistant to abrasion, erosion, and fretting, ensuring extended component lifespan and reduced maintenance requirements.

Excellent Thermal Conductivity: With its remarkable thermal conductivity, silicon carbide bushings effectively dissipate heat generated during operation. This feature allows for higher operating speeds and increased efficiency in heat-sensitive applications, preventing heat-related damage and ensuring reliable performance.

Exceptional Chemical and Corrosion Resistance: Silicon carbide bushings are highly inert and resistant to various chemicals and corrosive substances, including acids, alkalis, and harsh environments. This makes them suitable for use in chemically aggressive settings, such as chemical processing, oil and gas, and wastewater treatment industries.

High-Temperature Stability: Operating reliably in high-temperature environments is a crucial requirement for many applications. Silicon carbide bushings excel in this aspect, maintaining their mechanical integrity and dimensional stability even at extreme temperatures, surpassing the capabilities of traditional bearing materials.

Mechanical Engineering and Manufacturing: Silicon carbide bushings find extensive usage in mechanical engineering applications that demand high wear resistance, such as pumps, bearings, seals, and valves. They are also employed in precision machining, cutting, and grinding tools due to their exceptional hardness and thermal properties.

Automotive and Aerospace: The automotive and aerospace industries utilize silicon carbide bushings in critical components subjected to high mechanical stress, thermal cycling, and exposure to aggressive fluids. These bushings enhance the durability and performance of engine parts, turbine blades, actuation systems, and fuel pumps.

Chemical Processing and Petrochemicals: Silicon carbide bushings provide a reliable solution for handling corrosive chemicals and abrasive slurries in corrosion-resistant pumps, mixers, and turbines used in chemical processing plants and petrochemical refineries. Their high wear resistance and chemical inertness ensure extended service life and reduced downtime.

Renewable Energy: The renewable energy sector, particularly wind power generation, benefits from silicon carbide bushings. These bushings enable the reliable and efficient operation of wind turbine generator systems, where extreme conditions such as high rotational speeds, vibrations, and variable temperatures are encountered.

Silicon carbide bushings stand out as a superior choice for applications requiring exceptional hardness, wear resistance, thermal conductivity, and resistance to corrosion and high temperatures. They find utility in diverse industries, including mechanical engineering, automotive, aerospace, chemical processing, and renewable energy. By providing an extended operational lifespan, improved efficiency, and reliable performance, silicon carbide bushings deliver exceptional value and remain an indispensable solution for demanding applications.



Notes. The above values are based on the reference values determined bythe test piece. The actual property values mayvarydependino on the shape of the product and the ooerating conditions. The information, suggestions, and opinions provided herein arejust for your consideration, inguiry, and verification purposes, but not construed in part or in wnole as warranties and representotionswhich constitute our legal liability.
Main Properties of CORESICe Silicon Carbide
CORESIC® SiC provides a full range of exceptional properties including high thermal conductivity, extreme hardness and high strength, virtually universal corrosion resistance makes it an ideal material for anticorrosion and heat exchanging equipment and an excellent alternative to other traditional materials such as metal, glass, enamel, graph­ite, PTFE etc. 
CORESIC® SiC is a polycrystalline alpha type silicon carb ide produced by pressureless sintering process of submicron silicon carbide powder in a proper forming process of extrusion, dry pressing or isostatic pressing. The controlled sin­tering process results in self-bonded fine grain, homogeneous micro-structure sic products which is more than 95% dense, with no traces of free silicon.
Extreme hardness, high dense and low porosity: CORESIC® SiC is 50% harder than tungsten carbide, and more than 95% dense. CORESIC® SiC has super abrasion resistance and complete impermeab山ty, even under extreme high temperature and pressure, which permits the medium passing through pipes at high speed. Extreme hardness also means no contaminating to the medium in high purity applications.

Excellent thermal conductivity: The thermal conductivity of CORESIC® SiC is nearly similar to impregnated graphite commonly used in chemical equipment, and is much higher than other materials, twice of tantalum alloy, 5 times of stainless steel, 10 times of Hastelloy, 15 times of enamel.

Excellent thermal shock resistance: Due to the excellent thermal conductivity, consistently low thermal expansion coefficientandminimizinginternaltemperaturegradient,CORESIC®SCi hasexcellentthermalshockresistanceand can be more adaptable to the rapid heat cycling than other materials.
• Temperature stability: The mechanical properties such as bending strength, modulus of elasticity, toughness of CORESIC® SiC hardly change with temperature, from close to absolute zero up to 1700°C, that is not suitable for
other materials.
• Extremely universal high corrosion resistance in acidic, alkali, basic media and oxidants -even at high temperatures.

•  >1000mg/cm2yr      Completely destroyed within days
• 100-999mg/cm2yr    Notrecommended for service greater than a month
• 50-99mg/cm2yr       Not recommended for service greater than one year
• 10-49mg/cm2yr        Caution recommended, based on the specific application
• 0.3 to 9.9mg/cm2yr   Recommended for long term service
• ‹0.2 mg/cm2yr         Recommended for long term service:no corrosion
CORESIC® SP Silicon Carbide
• CORESIC® SP SiC can be used to produce plates, blocks, headers, tubesheet and other complex shapes by isostatic forming process.
• By using advanced high temperature ceramic welding technology, manufacturing high-value and complex SiC components and modules has been reality.
• Single plate size up to 600*300mm, and the groove width minimum to 0.5mm.
• Single block diameter up to DN500mm.
• Tubesheet size up to diameter 500mm.
CORESICe SE Silicon Carbide
CORESICe SE tubes,formed by extrusion process, length can up to 4000mm, used as heat exchanger and microreactor tubes. Upto now, several standard dimensions of tubes have been suppied to markets, more customized dimensions can be also developedaccording to customer requirements.

Applications in Traditional Condensers & Heaters 
•    CORESIC® SE tubes combined with CORESIC® SP t ubesheet can be assembled int o tube and shell heat exchanger, which can reach a heat conductivity up to 2000W/m2•K.
•    Block heat exchanger equipped with CORESIC® SP SiC blocks, can be used at high operating pressure 20bar and temperature up to 250°(respectively, that greatly expands the scope of application of SiC heat exchanger
•    Heater & condenser, equipped with CORESIC® SE and CORESIC® SP SiC components, have been successfu lly applied to many harsh environments with strong acid, alkalis or complex acid and alkalis, an ideal alternative to heat exchang ers equipped with tra­ditional materials of graphite, alloy, glass and PTFE etc. S小con carbide heat exchanger has higher heat transfer efficiency with fairly less heat transfer area. 
Application in New Microreactor 
•    Tubes made of CORESIC® SE SiC can be assembled into tubular microreactors.
•    Plates or modules made of CORESIC® SP SiC, an ideal alternative to glass, can be assembled into plate microreac­tors.
•    An integrated ceramic-welded SiC tubular/plate microreactor made of CORESIC® SE and SP SiC, can be operated at temperature and pressure up to 250°C and up to 30bar respectively

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